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FAAC Keypad & Intercom Repair: The Cleburne Owner’s Guide
FAAC keypad and intercom repair in Cleburne typically runs $185 to $420 installed, we stock the common failure parts on our trucks and most jobs are finished in one visit. The call usually comes the same way: a homeowner punches the code, hears a faint click or nothing at all, and the gate just sits there. Sometimes the display goes dim, sometimes the buttons need a hard press, and sometimes the intercom audio crackles enough that you stop using it altogether.
If that sounds familiar, what you have is a failed or failing access component, and it is rarely the gate motor itself. It is almost always the keypad membrane, the intercom board, or the wiring between the pedestal and the control box. We have been sorting these out across Johnson County for over four decades, and the fix usually takes under an hour.
Key takeaways:
- Installed FAAC keypad and intercom repairs in Cleburne average $185 to $420
- Most jobs are completed in a single visit, with a written 90-Day Done Right Promise
- OEM and quality aftermarket FAAC-compatible parts are both stocked
- A live person answers 24/7 at (817) 961-9404, no voicemail trees
Which FAAC Models This Applies To
We work on the full FAAC residential lineup that is common around Cleburne: the 412, 422, 390, 391, and 770 series gate operators, along with the E024U and S450H control boards these systems use. The keypads and intercoms that pair with these are the FAAC XKP 120, XKP 140, KP 500, and the older DigiKey and DigiCard pedestal units you still find on driveways built in the 1990s and early 2000s.
Here is the compatibility gotcha most people do not know: FAAC keypads look nearly identical across models, but the wiring protocol is not universal. A XKP 140 keypad off a 422 series will not simply drop onto a 390 series without reworking the trigger input, and mixing them can damage the control board relay. That is why we always read the model tag on the pedestal or the back of the intercom faceplate before we quote a replacement. If the label is faded, we match by wire count and the board revision inside the pedestal.
On the OEM versus aftermarket question: FAAC’s own parts are well made but priced at a premium, and some older DigiKey components are now discontinued entirely. For those, we carry tested aftermarket units that match function and weather resistance, and we tell you upfront which is going on your gate and why.
Signs Your FAAC Keypad & Intercom Repair Is Failing
- Buttons need a firm or repeated press. The keypad membrane wears flat after years of sun and finger oils in the Texas heat. What you feel is the contact layer losing its snap, and it only gets worse.
- The display is dim, scrambled, or blank. On LED keypads this usually means the faceplate circuit is dying, not the gate motor. On older units, it can also point to moisture intrusion behind the bezel.
- The gate only opens sometimes, or after a delay. Intermittent operation often traces to a microswitch inside the keypad body or a corroded wire nut inside the pedestal, not the gate operator.
- The intercom crackles, hums, or drops to silence. FAAC intercom boards sit inside a metal pedestal that becomes an oven in a Cleburne August. Capacitors dry out and audio degrades. If one side of the conversation cuts out, the board has already started to fail.
- The gate opens but will not close, or closes without command. This can be a stuck relay on the keypad’s output or a shorted intercom call button that keeps sending a trigger signal. It reads like a gate problem but lives inside the access device.
Replacement Cost & What’s Included
Here is what we see across Cleburne, from the older neighborhoods near Hulen Park out to the ranchettes on the county line:
| Job | Installed Price Range |
|---|---|
| FAAC keypad replacement, standard membrane unit | $185-$285 |
| FAAC keypad replacement, LED/wireless model | $260-$380 |
| FAAC intercom board replacement or audio repair | $220-$420 |
| Pedestal wiring and connector repair (labor included) | $95-$180 |
The spread depends on the FAAC series you have, whether the failure is the faceplate or the board behind it, and whether the pedestal wiring needs to be redone. Every quote is settled before we touch a bolt, and the price we agree on is the price you pay. Parts and labor are both covered under our written 90-Day Done Right Promise.
DIY or Call Us?
You can safely check two things. First, confirm the pedestal fuse or any inline fuse is intact, and second, look for obvious insect nests or corrosion on the wire terminals inside the pedestal. Beyond that, FAAC keypads and intercoms run low-voltage signal wiring into a control board that is easy to short. One crossed wire on a XKP unit can ruin a relay that costs more than the service call.
If the keypad face is cracked, the audio is failing, or the buttons do not respond, give us a ring at (817) 961-9404. We carry the common FAAC parts in the truck and can usually have you back to pressing a code and driving in the same afternoon.
FAQs
A FAAC keypad membrane in the Johnson County heat typically lasts 7 to 10 years before the contacts wear flat, and intercom boards often fail at the 10 to 12 year mark as the capacitors bake inside the pedestal. Units that face west get there sooner. If yours is in that age range and starting to act up, replacement usually costs less than chasing intermittent faults.
Call (817) 961-9404 and we will tell you what you have and what it will cost.
Sometimes the internals are clean and the only failed component is a wire connection or a microswitch, and in those cases a repair is the right call and we will do exactly that. When the membrane is worn or the board shows corrosion, rebuilding it does not make sense because the part will fail again soon. We only sell the repair that will hold.
Call (817) 961-9404 and we will be straight with you either way.
Most single pedestal keypad replacements take under an hour, and an intercom board swap is usually 30 to 45 minutes once the pedestal is opened and confirmed safe. If the wiring inside the pedestal needs redoing, add half an hour. We complete the large majority of these jobs in one visit.
Call (817) 961-9404 for a time that works around your day.
We keep the common FAAC keypad faceplates, intercom boards, and wiring components on our service trucks, including replacements for the older DigiKey and DigiCard pedestals that FAAC has since discontinued. If you have a less common unit, we can usually source it same week. We are an independent service company and do not need to route anything through FAAC’s supply chain.
Call (817) 961-9404 and we will verify your model over the phone.
Call the Gate Specialists in Cleburne
If your FAAC keypad is dead, your intercom has gone quiet, or the gate just stopped listening, call (817) 961-9404. You will get a live person, an honest answer, and a written quote before any work begins. Victor Salinas and our crew have been keeping Cleburne gates opening and closing for over 42 years, and we stand behind every repair with the 90-Day Done Right Promise. As Victor puts it, “If it swings, rolls, or latches, we can sort it out.”
Written by Victor Salinas, Owner, Ironworks Gate Co. at Ironworks Gate Co., serving Cleburne and nearby areas.





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